Resawing, the art of splitting lumber into thinner boards, can unlock a world of creative possibilities for woodworkers, from crafting intricate joinery to preparing lumber for musical instruments. However, achieving clean, accurate resaws requires a tool that’s up to the task, and at the heart of this demanding process lies the band saw. Not all band saws are created equal when it comes to resawing, and choosing the right one can be the difference between frustration and flawless execution. This guide is dedicated to helping you navigate the often-complex landscape of band saws, focusing specifically on identifying the best band saws for resawing.
We’ve delved deep into the specifications, performance, and user feedback to bring you a comprehensive review of the top contenders. Whether you’re a seasoned professional looking to upgrade your workshop or a dedicated hobbyist eager to take your woodworking to the next level, understanding the nuances of horsepower, blade capacity, throat depth, and the overall build quality is crucial. Join us as we explore the machines that excel at this challenging but rewarding technique, empowering you to make an informed decision and invest in a band saw that will be a trusted companion for years to come.
Before we get to our review of the best band saws for resawing, let’s browse through some relevant products on Amazon:
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What is Resawing and Why You Need a Dedicated Band Saw
Resawing is the process of cutting a larger piece of lumber into thinner planks or boards. This is a common technique for woodworkers who need to create custom-thickness materials, such as for making furniture, musical instruments, or bookmatched veneers. While many band saws can perform resawing, not all are equally suited for the task. The efficiency, accuracy, and ease with which a band saw can resaw depend heavily on its power, blade capacity, throat depth, and overall construction.
Choosing the right band saw for resawing means looking for specific features that facilitate this demanding operation. A powerful motor is crucial for pushing thick lumber through the blade without bogging down. Sufficient throat depth allows for wider boards to be cut, while the overall capacity of the saw dictates the maximum height of wood you can resaw. The tensioning system for the blade also plays a significant role in achieving clean, straight cuts.
The best band saws for resawing are engineered with these factors in mind. They typically offer robust construction to minimize vibration, which is essential for precise cuts. Larger, heavier-duty models often come with more powerful motors, wider blade options, and superior dust collection systems, all contributing to a more enjoyable and productive resawing experience. Investing in a good resawing band saw can significantly improve the quality and efficiency of your woodworking projects.
When embarking on the journey to find the best band saws for resawing, consider your typical lumber sizes and the volume of work you anticipate. A smaller, less powerful saw might suffice for occasional hobbyist use, but for serious woodworkers or professional shops, a more substantial machine is a worthwhile investment that will pay dividends in terms of performance and longevity.
The Best Band Saws For Resawing
JET JWBS-20SF 20-Inch Sequential Feed Bandsaw
The JET JWBS-20SF is a serious powerhouse designed for demanding resawing applications. Its massive 20-inch throat capacity and robust construction allow it to handle large lumber with ease, delivering clean and consistent cuts thanks to its heavy-duty cast iron frame and precision-ground table. The sequential feed mechanism is a standout feature for resawing, providing controlled and steady material advancement, significantly reducing the risk of blade deflection and ensuring accurate, repeatable results. The powerful 3 HP motor coupled with a variable speed drive gives you the flexibility to dial in the perfect blade speed for various wood types and thicknesses.
Beyond its raw power and feed system, the JWBS-20SF is built for user convenience and longevity. The roller bearing blade guides offer exceptional support and control, minimizing blade drift even during the most challenging resawing tasks. Ease of maintenance is also a strong suit, with easily accessible components for blade changes and adjustments. While it commands a premium price, the JET JWBS-20SF is an investment that pays dividends in precision, efficiency, and the ability to tackle substantial resawing projects with confidence, making it an ideal choice for professional woodworkers and serious hobbyists.
Powermatic PM1313 13-Inch Bandsaw with Extension Kit
The Powermatic PM1313, especially when outfitted with its extension kit, transforms into a highly capable resawing machine. Its 13-inch capacity might seem modest compared to larger saws, but with the extension, it offers a surprisingly generous throat, allowing for respectable lumber widths. The heavy-duty, welded steel frame provides excellent rigidity, which is crucial for minimizing vibration and maintaining blade stability during resawing operations. The generously sized cast iron trunnion system ensures smooth tilting of the table, facilitating precise angle adjustments for beveled resawing if needed.
What truly sets the PM1313 apart for resawing is its thoughtfully engineered blade tensioning system and the quality of its blade guides. These features contribute to excellent blade control and reduce the likelihood of deflection, even when pushing thicker material. The ample power from its motor is more than sufficient for most resawing tasks, and the overall build quality is indicative of Powermatic’s commitment to producing durable, high-performance tools. For those who need excellent resawing capabilities but don’t have the space or budget for a 20-inch behemoth, the Powermatic PM1313 with its extension kit is a compelling and highly effective solution.
Grizzly G0555X 14-Inch Deluxe Bandsaw
The Grizzly G0555X is a popular choice among woodworkers looking for a solid, versatile bandsaw that can handle resawing with respectable performance. Its 14-inch capacity is a common size, but this particular model is well-equipped for the demands of resawing. The substantial cast iron frame and the dual-speed capability allow you to adjust the blade speed for optimal resawing, whether you’re cutting hardwoods or softwoods. The included stand elevates the saw to a comfortable working height, and the large cast iron table provides a stable platform for guiding your lumber.
The G0555X excels in providing good value for its price point, offering features often found on more expensive machines. The upper and lower blade guides are robust and adjustable, contributing to good blade tracking and minimizing drift. While it may not match the sheer power or throat capacity of larger industrial saws, the G0555X is more than capable of handling moderate resawing tasks effectively. It’s a fantastic option for hobbyists or small shops who need a reliable bandsaw that can perform well when the need to resaw arises, offering a blend of capability and affordability.
Laguna Tools MBAND1412-054 14 | 12 Bandsaw
The Laguna Tools MBAND1412-054, often referred to as the “14|12”, is a thoughtfully designed bandsaw that punches above its weight class when it comes to resawing. Its key innovation lies in its impressive 12-inch resaw capacity, which is significantly more than many other 14-inch saws on the market. This increased capacity, combined with its robust construction and powerful motor, makes it a surprisingly effective tool for processing thicker lumber. The heavy-duty welded frame and substantial cast iron components contribute to excellent stability and vibration dampening.
Laguna’s attention to detail in the MBAND1412-054 is evident in features like the ceramic blade guides, which offer superior durability and performance compared to traditional guides, especially under the stress of resawing. The rack-and-pinion table tilt and the user-friendly blade tensioning system further enhance its usability for resawing tasks. While it’s a premium option in the 14-inch category, the Laguna 14|12 delivers exceptional resawing performance, making it a standout choice for woodworkers who prioritize this capability in a more compact footprint.
SCMSAVE BSO1440P 14-Inch Resaw Bandsaw
The SCMSAVE BSO1440P is specifically engineered with resawing in mind, making it a compelling option for those who prioritize this function. Its 14-inch capacity is complemented by a respectable 12-inch resaw height, allowing it to handle substantial lumber thickness. The saw features a robust, welded steel frame that provides excellent rigidity, essential for minimizing blade deflection and ensuring smooth, accurate cuts during resawing. The powerful motor is more than capable of driving the blade through hardwoods with consistent performance.
The BSO1440P stands out with its well-designed blade tensioning system and high-quality blade guides, which are critical for maintaining precise control over the blade during resawing. The large, cast iron table offers ample support for larger workpieces, and the inclusion of a mobile base enhances its versatility around the shop. While it might not have the exotic features of some higher-end machines, the SCMSAVE BSO1440P delivers strong, dependable resawing performance at a competitive price point, making it a practical and effective choice for woodworkers who frequently need to resaw lumber.
The Essential Need for Band Saws in Resawing Lumber
Resawing, the process of cutting a larger piece of lumber into thinner boards, is a fundamental technique for woodworkers, craftsmen, and lumber mill operators. While other cutting methods exist, a band saw stands out as the most efficient and practical tool for this specific task. The continuous, thin blade of a band saw is designed to make long, precise cuts with minimal material waste, a critical factor when working with valuable hardwoods or large timbers. Unlike table saws, which often require multiple passes and can be cumbersome for thick stock, or jigsaws, which lack the accuracy and power, a band saw offers a streamlined approach to achieving consistent results.
The primary advantage of a band saw for resawing lies in its blade geometry and cutting action. The thin kerf of the band saw blade means less wood is converted into sawdust, thereby maximizing the yield from each piece of lumber. This is especially important for custom furniture makers or those involved in specialty wood production where the cost of raw materials can be significant. Furthermore, the relatively long and flexible blade allows for a smoother, cleaner cut, reducing the need for extensive sanding and finishing after the resawing process. This translates into saved time and effort, enhancing overall productivity in any woodworking operation.
Beyond efficiency, the control and versatility offered by band saws make them indispensable for resawing. The ability to adjust the speed of the blade, coupled with the inherent stability of the machine, allows operators to adapt to different wood species and thicknesses. Many band saws also feature robust tilting tables, enabling angled resawing for specific joinery or decorative purposes. For those seeking the best band saws for resawing, understanding these features and how they contribute to precision and material conservation is key to making an informed purchase.
In conclusion, the need for band saws in resawing stems from their unparalleled ability to efficiently, accurately, and economically cut lumber into thinner dimensions. Their design minimizes waste, provides a superior cut quality, and offers the necessary control for diverse woodworking projects. For anyone serious about working with wood and maximizing their material, investing in a quality band saw specifically suited for resawing is not just an option, but a fundamental requirement for success and profitability.
Understanding Band Saw Blades for Resawing
The blade is arguably the most critical component when it comes to effective resawing. Choosing the right blade width, tooth count (TPI), and tooth set is paramount for clean cuts and efficient material removal. A wider blade, typically 1/2 inch or wider, offers greater stability and reduces the tendency for the blade to wander during long rips. The TPI should generally be lower for resawing, with 2-3 TPI being a common and effective range. This allows for a larger gullet, which is essential for clearing sawdust and preventing the blade from bogging down.
The tooth set, which refers to the way the teeth are angled outward from the blade’s plane, also plays a significant role. A standard set or a skip tooth set is often preferred for resawing. A standard set provides a good balance of cutting speed and finish, while a skip tooth set, with wider spacing between teeth, excels at clearing large amounts of sawdust, which is common in resawing thick lumber. Consider the type of wood you’ll be resawing; harder woods may benefit from a blade with a slightly higher TPI and a more aggressive tooth set.
Don’t underestimate the importance of blade tension. Proper tension is crucial for blade stability and preventing breakages. Most band saws have a tension indicator, and it’s important to set it within the manufacturer’s recommended range. Too little tension will lead to blade wander, while too much tension can stress the blade and the saw’s components, potentially causing damage. Regularly check and adjust blade tension, especially after changing blades or when encountering different wood densities.
Motor Power and Speed Considerations
The motor is the powerhouse of your band saw, and for resawing, adequate power is non-negotiable. Resawing involves pushing thick lumber through the blade, a task that demands substantial torque. Generally, look for band saws with motors in the 1.5 HP to 2 HP range or higher for serious resawing applications. Smaller motors, while suitable for lighter cuts, will struggle and potentially overheat when tasked with resawing hardwoods or thicker stock, leading to frustrating delays and a less-than-ideal cutting experience.
Beyond raw horsepower, consider the band saw’s speed. Most band saws offer at least two speed settings, and the lower speed setting is typically ideal for resawing. A slower blade speed reduces heat buildup in the blade and the wood, minimizes the risk of burning, and allows for a cleaner, more controlled cut. This is especially important when working with softer woods that can easily scorch if the blade is moving too fast.
It’s also worth investigating the motor’s duty cycle and cooling system. If you plan on prolonged resawing sessions, a motor designed for continuous use will prevent overheating and premature wear. Features like robust cooling fins or a fan system can significantly extend the operational life of the motor. While some band saws may have higher HP ratings on paper, the quality of the motor and its ability to sustain power under load are critical for effective resawing.
Table and Trunnion System Robustness
The band saw’s table is where your workpiece rests, and its size, material, and adjustability significantly impact your resawing workflow. A larger table provides a more stable platform for long rips and accommodates wider boards, enhancing safety and control. Look for tables made from cast iron, as this material offers excellent rigidity and vibration dampening, crucial for precise cuts. The surface should be smooth and flat to allow the wood to glide easily.
The trunnion system, which supports the table and allows for tilting to make bevel cuts, must be robust and precise. For resawing, you’ll primarily be using the table in a flat position, but a solid trunnion system contributes to the overall stability of the saw. Ensure the trunnions are well-engineered and offer a secure lock when the table is set to 0 degrees. Any play or flex in the trunnions will translate to inaccurate cuts, especially when resawing thick stock.
Consider features like miter slots and fence mounting options. A well-machined miter slot can be used with a miter gauge for crosscuts, but for resawing, a sturdy rip fence is far more important. The fence should be parallel to the blade and lock securely in place. Some band saws offer aftermarket rip fences specifically designed for resawing, which can greatly improve accuracy and ease of use. A table that can be easily cleaned and is resistant to dust buildup is also a practical consideration.
Guide Systems and Dust Collection Integration
The blade guides are crucial for maintaining blade accuracy and preventing drift during resawing. Modern band saws often feature upper and lower guide systems that can be adjusted to support the blade at multiple points. For resawing, look for guide systems that are easy to adjust and provide firm, consistent support without binding the blade. Ceramic or bearing-based guides are often preferred for their low friction and durability.
Proper alignment of the guides is essential. The rear guides should be set just behind the blade, and the side guides should be set to just kiss the blade’s sides. This setup minimizes lateral movement without creating excessive friction. Many higher-end band saws incorporate tools or guides that simplify this alignment process, ensuring you can quickly and accurately set up your guides for optimal resawing performance.
Effective dust collection is another vital aspect, especially when resawing, as it generates a significant amount of sawdust. Look for band saws with well-designed dust ports that can be effectively connected to a shop vacuum or dust collection system. The placement and size of these ports will determine how efficiently dust is removed from the blade path and the interior of the saw. Good dust collection not only keeps your workspace cleaner but also helps prevent dust buildup that can affect saw performance and potentially create a fire hazard.
The Ultimate Guide to Choosing the Best Band Saws For Resawing
Resawing, the process of cutting large lumber into thinner planks, is a fundamental skill for many woodworkers, from furniture makers to luthiers. Achieving clean, accurate, and efficient resaws requires a robust and well-equipped band saw. This guide will walk you through the essential factors to consider when selecting the best band saws for resawing, ensuring you make an informed decision that will serve your woodworking needs for years to come.
Motor Power and Horsepower
When it comes to resawing, motor power is paramount. You’ll be pushing thick and often dense wood through the blade, and a weak motor will struggle, bog down, and produce uneven cuts. For effective resawing, look for band saws with at least a 1.5 horsepower motor, preferably 2 HP or more, especially if you plan to resaw hardwoods or larger dimension lumber regularly. More horsepower translates to more torque, allowing the saw to maintain consistent blade speed under load, which is critical for clean and precise resawing.
Consider the application of your resawing. If you’re primarily working with softwoods or thinner stock, a 1.5 HP motor might suffice. However, if you anticipate tackling large, dense hardwoods like oak or maple, or if you’ll be resawing very wide boards, a 2 HP or even a 3 HP motor will provide the necessary power and longevity. Don’t underestimate the importance of a powerful motor; it’s the engine that drives your resawing capabilities and directly impacts the quality of your results.
Tire Diameter and Blade Length
The diameter of the band saw’s tires plays a significant role in its resawing performance. Larger tires provide a smoother, more consistent blade path and can accommodate longer, more powerful blades. For serious resawing, band saws with 14-inch, 18-inch, or larger tire diameters are generally preferred. These larger tires reduce the bending stress on the blade, allowing it to cut more efficiently and with less deflection, especially when dealing with thicker stock.
Blade length is directly related to tire diameter. Larger tire diameters typically accommodate longer blades. Longer blades are generally more stable and less prone to deflection, which is crucial for accurate resawing. Look for band saws that accept blades at least 93 inches long, with 105 inches or longer being ideal for most resawing applications. A longer blade also means you can more easily find replacement blades and potentially a wider variety of blade types suitable for resawing.
Table Size and Construction
The table of your band saw is where the magic happens, and for resawing, its size and stability are crucial. A larger table provides more support for your workpiece, making it easier to maneuver and control thick lumber through the blade. Look for a table that is at least 20 inches wide and offers ample depth to accommodate your typical resawing projects. A generously sized table significantly improves safety and accuracy when handling larger pieces of wood.
Beyond size, the table’s construction and its ability to tilt are vital. A heavy-duty, cast-iron table is preferred for its stability and vibration dampening capabilities, which contribute to smoother cuts. Furthermore, the table should be able to tilt to at least 45 degrees for general woodworking tasks, but for resawing, ensuring the table is perfectly flat and can be precisely set to 90 degrees is the most important aspect. A wobbly or uneven table will directly translate to uneven resaws.
Tensioning Mechanism and Blade Guides
Proper blade tensioning is critical for clean resawing. Overly loose blades will wander and produce wavy cuts, while overly tight blades can break prematurely. Look for band saws with a robust and easily adjustable blade tensioning mechanism, preferably a handwheel located at the top of the saw. This allows for precise and repeatable tension adjustments, which are essential for optimizing blade performance during resawing.
Equally important are the blade guides. High-quality blade guides keep the blade running straight and true, preventing lateral movement and ensuring precise cuts. For resawing, you’ll want guides that are easily adjustable and can effectively support the blade on all three sides (top, back, and sides). Look for systems that utilize bearings or ceramic blocks, as these offer superior performance and longevity compared to simple phenolic guides. The goal is to minimize blade deflection and maximize the blade’s contact with the guides for maximum stability.
Wheel Material and Bearing Quality
The wheels of a band saw are where the blade rides, and their material and the quality of the bearings supporting them significantly impact the saw’s performance and lifespan. Cast-iron wheels are generally preferred for resawing due to their mass, which helps to smooth out vibrations and provide a more stable platform for the blade. Larger diameter wheels, as mentioned earlier, also contribute to a smoother blade path.
The bearings that support the wheels are equally important. High-quality, sealed bearings will ensure smooth operation, reduce maintenance, and contribute to the overall longevity of the band saw. Poor quality bearings can lead to vibrations, increased wear on the wheels and blade, and ultimately, less accurate resaws. When evaluating band saws, pay attention to the types of bearings used and if they are easily accessible for maintenance or replacement.
Dust Collection and Ergonomics
While not directly related to the cutting action, effective dust collection and good ergonomics are crucial for a pleasant and safe woodworking experience, especially when resawing. Resawing produces a significant amount of sawdust, and a band saw with a well-designed dust collection port will help keep your workshop cleaner and improve visibility of your cut line. Look for a saw with a standard dust port size that can be easily connected to your shop’s dust collection system.
Ergonomics encompasses aspects like the height of the table, the ease of adjusting the blade guard, and the overall layout of the controls. A comfortable working height for the table will reduce strain during prolonged resawing sessions. Easy-to-reach and adjust blade guards enhance safety and allow for quick setup. A well-designed band saw will feel intuitive and comfortable to operate, allowing you to focus on the precision of your resawing rather than fighting with the machine. Investing in the best band saws for resawing also means considering how the machine fits into your overall workflow and comfort level.
FAQ
What is resawing and why is it important for woodworkers?
Resawing is the process of cutting a larger piece of lumber into thinner planks or boards. This is typically done using a band saw, which is well-suited for making long, straight cuts through wood. The primary importance of resawing lies in its ability to transform thick, rough lumber into more manageable and usable dimensions for various woodworking projects.
By resawing, woodworkers can effectively maximize their material usage, reduce waste, and achieve specific thicknesses required for projects like making furniture components, cutting veneer, or creating book-matched panels. It allows for greater flexibility in material selection and can often be more cost-effective than purchasing pre-dimensioned lumber.
What are the key features to look for in a band saw for resawing?
When selecting a band saw for resawing, several key features are crucial. Firstly, the motor horsepower is paramount; a more powerful motor (typically 1.5 HP or higher) provides the torque needed to push wider blades through dense hardwoods without bogging down. Secondly, the throat depth and the resaw capacity (the maximum height of material that can be cut) are essential for handling larger lumber.
Other vital considerations include the quality of the blade guides, which ensure the blade runs true and minimizes drift during the cut, and the overall stability and weight of the machine, which contribute to smoother operation and reduced vibration. A sturdy fence and a reliable table that can tilt accurately are also important for maintaining control and precision during resawing.
What blade width and type are best for resawing?
For resawing, it’s generally best to use a wider blade, typically ranging from 1/2 inch to 1 inch in width. Wider blades offer greater stability and reduce the tendency for the blade to drift off course, allowing for straighter and more accurate cuts, especially through thicker material. The tooth count (TPI – teeth per inch) should also be considered; a lower TPI, usually between 2 to 4 TPI, is ideal for resawing as it allows for efficient material removal and prevents the kerf from clogging with sawdust.
Bi-metal or carbide-tipped blades are often recommended for resawing, particularly when cutting hardwoods or dealing with abrasive woods. These blades offer increased durability and sharpness, allowing them to maintain their cutting edge for longer periods and handle the demanding nature of resawing tasks. It’s important to match the blade type and TPI to the type of wood being cut for optimal performance and blade longevity.
How does motor horsepower affect resawing performance?
Motor horsepower directly influences a band saw’s ability to resaw efficiently. Higher horsepower motors provide more torque, which is the rotational force needed to push a wider blade through dense or thick lumber. A band saw with insufficient horsepower will struggle under load, causing the blade to slow down, bog down, and potentially lead to inaccurate cuts or an inability to complete the resaw operation altogether.
For serious resawing, a motor of at least 1.5 HP is generally recommended, with 2 HP or more being ideal for tackling larger timbers or hardwoods. This ensures that the saw has the power reserves to maintain a consistent cutting speed even when encountering resistance, resulting in smoother, cleaner cuts and a more pleasant user experience.
What is the importance of blade guides in resawing?
Blade guides are critically important for resawing as they provide support to the blade during the cutting process, preventing it from bending or drifting off course. Good blade guides keep the blade running straight, which is essential for achieving accurate and parallel cuts, especially when resawing thick material. Without proper guidance, the blade can easily wander, resulting in uneven planks and wasted material.
There are various types of blade guides, but roller bearing guides are generally considered superior for resawing. These guides offer excellent support from the sides and the back of the blade, minimizing flex and wobble. Well-adjusted blade guides are a key factor in the overall precision and efficiency of a band saw when performing resawing operations.
How can I ensure straight resaw cuts?
Achieving straight resaw cuts involves a combination of factors, starting with ensuring your band saw is properly set up. This includes having sharp, correctly tensioned blades, and ensuring the blade guides are properly aligned and adjusted to support the blade without binding. A slightly wider blade (1/2 inch or more) with a lower TPI will also contribute to straighter cuts due to increased stability.
Beyond the saw’s setup, using a reliable fence is crucial for guiding the workpiece accurately along the blade. For particularly long or large pieces, consider using an outfeed support or even a mobile base with locking wheels to help stabilize the lumber as it passes through the cut. Slow and steady feed rates are also important; forcing the wood through the blade will increase the likelihood of drift.
What is the difference between a cabinet saw and a professional band saw for resawing?
The primary distinction between a cabinet saw and a professional band saw for resawing lies in their intended purpose and design. Cabinet saws are primarily table saws, designed for ripping, crosscutting, and dadoing, with a spinning blade that cuts through the material. While they can be used for limited resawing, their blade kerf and tendency to drift make them less ideal for wider, thinner cuts.
Professional band saws, on the other hand, are specifically designed for long, continuous cuts. They utilize a continuous band blade that runs over two wheels, providing a much more stable and less constrictive cutting action. This design makes them far superior for resawing thicker lumber into thinner boards, offering greater control, less blade drift, and ultimately, cleaner and more accurate results for this specific task.
Verdict
Selecting the right band saw is a critical decision for woodworkers aiming to master the art of resawing. Our comprehensive review and buying guide has illuminated the key features, performance metrics, and considerations that differentiate truly exceptional machines for this demanding task. By understanding the nuances of motor power, blade capacity, throat depth, and overall build quality, you are now equipped to identify the band saw that best aligns with your workshop’s needs and your personal resawing ambitions. Invest wisely, and unlock a new level of precision and efficiency in your woodworking projects.
Ultimately, the journey to finding the best band saws for resawing is about more than just acquiring a tool; it’s about empowering your craft. Each model we’ve highlighted represents a commitment to durability, accuracy, and the capacity to tackle substantial lumber with ease. Whether you’re a seasoned professional seeking to optimize your workflow or a dedicated hobbyist looking to expand your capabilities, the insights provided here will guide you towards a purchase that not only meets but exceeds your expectations, transforming your resawing experience for years to come.